Do Loop Staples Work in Long-Reach Staplers

Updated · 6 min read

Long-reach staplers feature an extended throat depth, often reaching 12 inches or more, to accommodate center-stapling of booklets. While they look like standard desktop staplers, their internal magazines are calibrated for specific wire gauges and crown widths. Loop staples require a specialized anvil that curls the wire into a circle rather than flattening it against the paper, a feature absent in almost all standard long-reach models.

Key numbers

FeatureStandard StapleLoop Staple
Clinch ShapeFlat or RoundedCircular Loop
Primary UseBinding sheetsBinder insertion
CompatibilityMost staplersSpecialized machines

What is the difference in gauge and crown width between standard and long-reach stapler fasteners?

Standard office staples typically utilize 26/6 wire, while long-reach devices often require thicker 26/8 or 26/10 wire to penetrate deeper paper stacks without buckling. Crown widths remain standardized at approximately 0.5 inches, but the leg length varies significantly to accommodate the mechanical leverage required for extended reach.

Staple TypeWire GaugeLeg Length (mm)Crown Width (mm)
Standard 26/626 AWG612.7
Long-Reach 26/826 AWG812.7
Heavy-Duty 23/1023 AWG1012.7
Long-Reach 26/1026 AWG1012.7

Use these leg length measurements to match the staple depth to your document thickness, ensuring the wire has enough clearance to clinch cleanly against the anvil.

Can using incompatible staple sizes cause mechanical damage to the stapler's internal magazine?

Yes, using the wrong staple size causes significant mechanical damage, such as bending the internal magazine track or snapping the driver blade. When a staple is too wide for the channel, the driver often forces it into the magazine walls, leading to permanent deformation after only 1 or 2 cycles.

Are there universal staple standards that allow for cross-compatibility across different stapler types?

No universal standardization exists for staple dimensions, as manufacturers frequently adjust wire thickness and adhesive coatings to match their proprietary internal feeding mechanisms.

  • 26/6 staples are common for desktop use but often fail in long-reach machines because the wire lacks the tensile strength to resist bending under the increased pressure required for deep-throat stapling.
  • Proprietary tracks are designed by companies like Swingline or Bostitch to make sure that only their specific wire hardness and coating thickness pass through the magazine without creating friction-induced stalls.
  • Wire hardness varies between brands, meaning a generic staple might be too soft, causing it to crush inside the stapler head rather than piercing the paper.
  • Adhesive bonds holding the staple strip together can be too brittle or too gummy, leading to feed failures that clog the channel.

How does the feed mechanism of a long-reach stapler differ from a standard desktop model?

A long-reach stapler utilizes a mechanical linkage or a spring-loaded pusher that travels a greater distance to maintain consistent pressure over the extended throat depth. This design requires a more robust return spring to reset the driver after each stroke. A lot of people assume that the stapler's reach is determined solely by the length of the base, but the actual limitation is the rigidity of the steel throat and the force transfer efficiency of the internal lever arm, which must prevent the driver from twisting during the long descent.

What are the consequences of using a staple that is too long or too short for a specific throat depth?

Using a staple that is the wrong size for your document thickness leads to either incomplete clinching or a jammed mechanism that locks the stapler shut.

  • Short staples fail to penetrate the full stack, resulting in loose, unfastened pages that slide out of the binding.
  • Long staples extend too far past the paper, causing the legs to curl sideways or crush against the anvil, which creates a jagged metal mess that is difficult to remove.
  • Jamming risks increase when the driver blade strikes the top of an oversized staple, potentially fracturing the internal plastic or metal guide rails.
  • Anvil damage occurs when the driver forces the staple into the baseplate incorrectly, scarring the metal surface and preventing future staples from folding properly.

Which specific materials or thicknesses require the use of heavy-duty staples in long-reach devices?

Yes, materials exceeding 20 sheets of standard 20-pound bond paper generally require heavy-duty staples. These fasteners use a thicker 23-gauge wire to prevent the legs from buckling under the increased force necessary to pierce thicker stacks or dense cardstock.

How can a user identify the correct staple specification based on the model number of their stapler?

To identify the correct staple, locate the model number on the baseplate or the underside of the stapler and cross-reference it with the manufacturer’s official website or the original packaging. Most manufacturers print the compatible staple series, such as S.F. 4 or 26/6, directly on the magazine or the base. For example, a Swingline 747 model explicitly requires S.F. 4 premium staples to make sure the wire gauge matches the driver’s tolerances.

One nuance involves older, discontinued models where the original staple specifications may no longer be in production. In these instances, you must measure the internal width of the staple channel with calipers and look for a modern equivalent with the same crown width and leg length, though this carries a higher risk of occasional jamming compared to using the manufacturer-specified hardware.

Mistakes to avoid

  • Assuming staple size is universal. Just because a staple fits in the magazine doesn't mean the anvil will clinch it correctly. Always check the model's manual for compatible staple types.
  • Forcing a jam through. If the stapler feels resistant, don't press harder. You'll likely bend the internal driver blade, which is often expensive or impossible to replace.
  • Mixing staple brands. Even if the size is correct, different manufacturers use varying wire thicknesses. Stick to the brand recommended by the stapler manufacturer to prevent feed failures.

What common signs indicate that a stapler is experiencing a jam due to improper staple selection?

A jam caused by improper selection often manifests as a staple that is partially crushed or stuck halfway out of the magazine slot. You will notice the stapler feels "mushy" or hits a hard stop before the staple fully clinches the paper.

Sign of JamCause
Driver stuck downStaple too thick
Staple bent sidewaysIncorrect crown
Magazine won't slideDebris from crush
Paper not piercedLeg length too short

Compare these symptoms against your staple box label to confirm if the wire gauge or leg length is the source of the mechanical failure.

Matching Fasteners to Your Hardware

Check your stapler's baseplate or the manufacturer's website for the specific staple series required for your device. If your project requires loop binding, purchase a stapler designed specifically for that purpose rather than attempting to modify your existing long-reach tool.

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